In heavy industrial operations, equipment failure isn’t just inconvenient—it’s expensive. A single broken weld, damaged pipe section, or failed pressure vessel can bring an entire production line to a halt. For industries like oil and gas, power generation, chemical processing, and manufacturing, every hour of unplanned downtime can cost thousands—or even millions—of dollars. That’s why emergency heavy metal fabrication services are no longer a luxury—they’re a necessity.
At Boardman Inc, we specialize in stepping in when the stakes are high and the clock is ticking. Our team of experienced fabricators, welders, and engineers delivers rapid, code-compliant solutions to get your systems back online with minimal disruption.
What Is Emergency Heavy Metal Fabrication?
Emergency heavy metal fabrication refers to rapid-response design, welding, and fabrication services provided during unplanned equipment failures, shutdowns, or catastrophic events. It involves the accelerated production or repair of large, critical components—pressure vessels, piping systems, ductwork, structural supports, and more—often within 24 to 72 hours.
Unlike standard fabrication projects, emergency services require a fabricator to:
- React instantly, often within hours
- Work off limited or damaged specs
- Source hard-to-find materials quickly
- Operate around-the-clock shifts to meet deadlines
- Adhere to ASME, API, or customer-specific codes under pressure
Boardman Inc is equipped to do all of the above—and more.
Why You Need a Dedicated Emergency Fabrication Partner
Many facilities wait until failure occurs to look for a fabricator. But that’s like trying to hire a fire department after the fire has already started. Partnering in advance with a trusted emergency fabricator ensures faster turnaround, better communication, and safer results when the unexpected hits.
Here’s why every plant or facility should establish an emergency fabrication relationship:
- Faster Response = Less Downtime
Fabricators who know your equipment, drawings, and standards can mobilize instantly. Boardman Inc keeps detailed records and builds fabrication plans in advance for preferred clients, enabling us to cut, weld, and ship replacement components faster than shops starting from scratch.
- Prequalified Teams Mean Better Results
In an emergency, you don’t want to roll the dice on unknown welders or unvetted vendors. Boardman’s fabrication crews are ASME-certified, safety trained, and ready to deploy. We’re built for code-critical work under pressure.
- Built-In Vendor Trust
When you pre-establish a relationship with an emergency fabricator, you can skip the quote comparisons and contract negotiations that slow down response time. You know our quality. We know your priorities. We move fast—together.
- Better Planning for Future Failures
With a dedicated partner like Boardman Inc, your team can work ahead to identify likely failure points, build spare parts in advance, and streamline communication protocols—reducing future downtime even further.
- 24/7 Access to Equipment and Expertise
Emergency heavy metal fabrication requires not only talent but also tools. Our facility is equipped with cranes, rolling machines, automated welding systems, and inventory ready for immediate deployment.
Common Emergency Fabrication Scenarios We Handle
- Pressure vessel failures during plant startup
- Piping ruptures in steam, chemical, or gas systems
- Weld cracks on tanks, ducting, or structural frames
- Storm or fire damage to fabricated components
- Emergency ASME code vessel fabrication or modification
Whether it’s a refinery with a heat exchanger leak or a food processing plant with a broken steam pipe, Boardman Inc has the infrastructure and experience to respond fast and fabricate right the first time.
Final Word
If your facility runs 24/7, your fabrication partner should be ready to do the same. By establishing a trusted relationship with a company like Boardman Inc, you ensure that when failure strikes, you’re not starting from zero—you’re activating a prepared team that already knows your needs.
Need an emergency heavy metal fabrication partner you can count on? Contact Boardman Inc today to discuss setting up an emergency response protocol or learn more about our rapid-turnaround capabilities.